Home ] Accessory Drive ] Bonnet Hinges ] Cooling ] Calculators ] Conversion Parts ] Drivetrain ] Electric Windows ] Engine ] Engine Install ] Engine Mounts ] Fuel Tank ] Interior ] Movies ] Oil Pans ] Power Steering ] Seat Rails ] Specifications and NCOP ] Starter Motors ] [ Suspension ] Wipers ] Links ]

K-Frame

The LH/LX/UC 4 cyl Starfire, 6 cyl and V8 k-frames are all basically the same. The only significantly different k-frame is the one used with the Opel 4 cyl which has a different engine mount and can not be used with the 6 cyl and V8 engine mounts.

Early LH k-frames do not have the sway bar mount holes however these can be easily added. A cover for the steering rag joint coupler was added during the LX model. The UC k-frame has a small bit of steel rod welded to the top of the outer ends of the k-frame just under the UCA. The purpose of this rod is unclear, it appears to be an additional bump stop to prevent the control arm binding on the k-frame when the suspension is at full extension as the higher UCA bolt position reduces the effectiveness of the rubber bump stop. The UC k-frame also has a reinforcing washer spot welded to the upper shock mount.

The main method of identifying the k-frame is via the position of the Upper Control Arm (UCA) mount bolts. The bolt holes are 7/16" the bolt has splines which makes it a press fit into the hole.

LH/LX non RTS 50mm
LX RTS 65mm
UC 35mm
A9X 60 mm and the UC 35 mm mount position. The lower holes we used on the A9X due to the HZ one tonner stub axles used on the A9X.
 
The axle on the A9X stub axle is mounted approximately 20 mm higher up the stub axle than it is on the standard Torana stub axle which lowers the ride height by approximately 20 mm. The A9X was also fitted with the taller DR70H14 tyres (Dia 636 mm) vs. the standard CR70H13 (Dia 575 mm). The DR70H14 is around 61 mm taller than the CR70H13 which would make increase the ride height by around 30.5 mm. I have not been able to get accurate measurements of the diameter of the factory tyres so the figures ar e a bit rubbery, however basically the taller A9X tyre cancels out the effect of the lower A9X stub axle.
 
The top of taller A9X tyre would also travel 20 mm + 30.5 mm further into the guard so a compression bump stop spacer was welded to the A9X k-frame to reduce the amount of compression suspension travel. The A9X diff also has compression bump stops that are around 1" taller than the standard Torana diff.
 
If you were to fit A9X stub axles to your Torana and not change rim/tyres or springs then the car will be around 20 mm lower than it was with standard Torana stub axles.
 

UC K-frame rod and spot welded reinforced upper shock mount

UC Rod Mark

LX RTS 65 mm

UC 35 mm

A9X has the UC 35 mm and the A9X 60 mm bolt holes

Picture by Dangerous

Note the A9X k-frame has the reinforced upper shock mount.

A9X Compression bump stop spacer

 

The bracket in view A is welded to the k-frame for the Starfire 4 cyl, 6 cyl and V8.

Starfire 4cyl, Holden 6cyl and Holden V8 engine mount

Bracket part #7 in this picture is welded to the k-frame to mount the Opel 4 cyl motor.

 

Upper Control Arm (UCA)

The LH and LX use the same UCA although the LH arm may have been made from thicker steel. The ball joint is offset 0.5" (12.7 mm) on the UC version of the UCA , this gives more positive caster than the LH and LX UCA's. which are symmetrical.

LX Upper Control Arm (UCA)

The left and right LX arms are the same part number.

UC Upper Control Arm (UCA

There is a left and a right UC UCA. Note the letter R stamped on the right UCA.

Note the upper shock hole on the UC k-frame has a washer spot welded to reinforce the mount.

 

Lower Control Arm (LCA).

The geometry of the LCA is the same throughout all models. The LH and LX LCA are identical with the exception that the LH arm 5.59 kg is made from 5/32" (4.22 mm) and the LX is made from 1/8" (3.7 mm) pressed steel. The LCA on the UC 4.74 kg is also made from 1/8" (3.31 mm) pressed steel. The LH and LX LCA do not have steering arm bump stops. The UC LCA has steering arm bump stops. The UC LCA has a larger hole for the shock absorber to fit through. The LH and LX LCA shock hole can be enlarged to the same size as the UC.

LH LCA 5/32"

LX LCA 1/8"

UC LCA 1/8" 4.74 kg

Enlarged shock hole and steering stop.

LH LCA 5/32" 5.59 kg

UC LCA 1/8" 4.74 kg

Enlarged shock hole and steering stop.

 

Stub Axles

The A9X uses HZ one tonner stub axles.

Model Position Included Angle Part Number
LH/LX Drum Both 9 7448795
LH/LX Disc Left 9 9934548
LH/LX Disc Right 9 9934547
L34 Left   9932964
L34 Right   9932965
A9X Left 7.5 9943695
A9X Right 7.5 9943696
UC Disc Left 9 92000163
UC Disc Right 9 92000164

The A9X Stub Axle lowers the car 20 mm and increases negative camber by 1.5 degrees . The track is not increased by either the stub axle or the HQ discs. The A9X track was increased as a result of fitting different offset rims. The A9X or Harrop reproduction steering arms should be used with the A9X stub axle to correct the bump steer caused by the altered suspension geometry. The A9X and HZ one tonner stub axle have been heat treated which gives them a blue tinge. There is also more steel around the lower ball joint mount. The HZ car stub axle is identical in geometry and has a different part number.

If you fit A9X stub axles and change the springs to retain the same ride height as you had with the Torana stub axles then the track will change a small amount due to the change in the angle of the lower control arm at ride height. When the lower control arm is horizontal the track will be at its widest. As the lower control arm moves away from horizontal the track will reduce as the stub axle is swung through an arc.

LX Left. A9X Right

Picture by Dangerous

Note the different height of the axle center.

LX Left. A9X Right

Picture by Dangerous

HZ One Tonner (A9X) Left. HZ other Right

Note the heat treating and heavier casting on the HZ One Tonner.

Picture by Rorym

LX stub axle with LX disc

42 mm from stub axle tip to BUF

No change in track

LX stub axle with HQ disc

42 mm from stub axle tip to BUF

No change in track

 

Included Angle (IA)

This is the angle that is built into the stub axle. It is often incorrectly referred to as the King Pin Inclination (KPI).


King Pin Inclination (KPI)

KPI is the inward tilt from vertical in degrees. The KPI is the sum of the camber angle and the included angle built into the stub axle.


Camber Angle
Camber angle is the angle made by the wheels of a vehicle; specifically, it is the angle between the vertical axis of the wheels used for steering and the vertical axis of the vehicle when viewed from the front or rear. It is used in the design of steering and suspension. If the top of the wheel is farther out than the bottom (that is, away from the axle), it is called positive camber; if the bottom of the wheel is farther out than the top, it is called negative camber.



Replacing the Torana stub axle which has a included angle of 9 degrees with a A9X/HZ stub axle with a included angle of 7.5 degrees will increase negative camber by 1.5 degrees. Camber is reduced by removing shims from between the k-frame and the UCA pivot arm. You will need to remove approximately 0.25" of shims to compensate for the difference in included angle between the Torana and A9X/HZ stub axles. Track cars typically run significantly more camber than a street car so the increase is negative camber is a bonus.

Torana Stub Axle (Included Angle 9°)

Arbituary stub mount angle of 10° for illustration.

HZ Stub Axle (Included Angle 7.5°)

Arbituary stub mount angle of 10° for illustration.

A9X bump stop spacer.

As the HZ stub axles lower the car around 30 mm the bump stops are raised on the A9X to reduce suspension travel.

 

Steering Arms

The steering arms are different for each model. The tie rod end of the arm gets progressively lower and longer thoughout the LH/LX/UC/A9X. Reproduction A9X steering arms are available from Harrop.

The UC has more caster than the LX due to the offset ball joint in the UV UCA. When the caster is increased, the tie rod end of steering arm is raised. The lower UC steering arm corrects the changes to the steering rack geometry caused by the caster increase.

LH

Left

9928327

 

Right

9928326

L34

Left

9935249 (GM5249)

 

Right

9935250 (GM5250)

LX

Left

9928329 (GM8329)

 

Right

9928328 (GM8328)

A9X

Left

92001894

 

Right

92001893

UC

Left

9947249 (GM7249)

 

Right

9947248 (GM7248)

LX top, UC bottom.

Picture by hatchssv8

L34 Left 9935249

Picture by slr5640

L34 Right 9935250

Picture by slr5640

L34 infront of UC

Picture by slr5640

L34 at rear

Picture by slr5640

UC top, L34 bottom

Picture by slr5640

The arm labeled A9X is a Harrop reproduction.The Harrop arms do not have a steering stop. The A9X do have a steering stop.

Picture by ToranaMat69

Note the A9X steering stop.

Picture by dangerous

Picture by dangerous

Picture by dangerous

 


Steering Racks

The LH and LX steering racks are rubber mounted. The UC and A9X steering racks both solid mounted but use different methods. The steering rack mount bolt locations are not changed. Replacement rack end bushes (inner tie rod bushes) are available for the LX and UC racks but not for the LH racks.
 
The steering ratio is the number of degrees the steering wheel is turned to turn the road wheel 1°. An 18:1 steering ratio means that you turn the steering wheel 18° to turn the road wheel 1°. The lower the ratio the faster and heavier the steering. The steering ratio will change if the length of the steering arms are changed. The LH, LX, UC and A9X all have slightly different length steering arms and therefore would produce slightly different steering ratios with the same rack.
 
According to ToranaMat69's measurements the Torana front wheel turns 65° from lock to lock, 34° in and 31° out. Using this figure we can calculate the following.
 
18:1       65 * 18.0 / 360 = 3.25 turns lock to lock.
20.4:1    65 * 20.4 / 360 =  3.68 turns lock to lock.
25:1       65 * 25.0 / 360 = 4.51 turns lock to lock
 
The following are rack part numbers and the ratios.
 
9932244          18:1       (LH Right hand Drive. 3.25 turns lock to lock. Source LH Parts Manual pg 371) 3.68 turns lock to lock
9932245          18:1       (LH Left Hand Drive. 3.25 turns lock to lock. Source LH Parts Manual pg 371)
9942632          20.4:1    (LX Right Hand Drive. 3.68 turns lock to lock. Source LX Parts Manual pg 379)
9942633          20.4:1    (LX Left Hand Drive. 3.68 turns lock to lock. Source LX Parts Manual pg 379)
9940277          20.4:1    (UC Right Hand Drive. 3.68 turns lock to lock. Source UC Parts Manual pg 06-10)
92001807                      (A9X Right hand Drive. ?? turns lock to lock. Source LX Torana Performance Equipment Package - Option A9X pg 5)
 
Steering Pinion
VS12501                        (LH Right Hand Drive. Source LH Parts Manual pg 375)
VS12502                        (LH Left Hand Drive. Source LH Parts Manual pg 375)
VS12501                        (LX Right Hand Drive. Source LH Parts Manual pg 384)
VS12502                        (LX Left Hand Drive. Source LH Parts Manual pg 384)
VS13851                        (UC Right Hand Drive. Source UC Parts Manual pg 06-4)
 
Steering Rack Part Number. Picture by A9X
 
I have collected the following rack travel measurements as another method of identifying racks.
 
LH rack travels 63 mm for 1.5 turns
UC rack travels 55 mm for 1.5 turns
 
If the UC rack is 20.4:1, the rack travels 55 mm for 1.5 turns and there are 3.68 turns from lock to lock then the total rack travel is 135 mm.
 
Using the above figures.
 
The LH rack travels 63 mm for 1.5 turns of the wheel. This would require 135 / ( 63 / 1.5 ) = 3.21 turns for lock to lock which gives a ratio of 360 / ( 65 / 3.21 ) = 17.87 which is close enough to 18:1.
 
On this basis the 25:1 rack would travel 135 / 4.51 * 1.5 = 45 mm for 1.5 turns.
 

Wheel Alignment

The following table contains wheel alignment setting from various sources. Some wheel alignment shops will work in time instead of degrees. Using time one degree is 60 minutes.
 

Degrees

Time

1.00

1:00

0.75

0:45

0.50

0:30

0.25

0:15

 
Castor Camber Left Camber Right  

Description

Degrees

Time

Degrees

Time

Degrees

Time

Toe

Axistr LX

+1.0 to +1.5

+1:00 to +1:30

+0.25 to +0.33

-0:15 to -0:20

0.00 to +0.25

0:00 to +0:15

0.00 mm

Axistr Power Steering

+2.5 to +3.0

+2:30 to +3:00

-0.25 to -0.33

-0:15 to -0:20

0.00 to +0.25

0:00 to +0:15

0.00 mm

UC/A9X

+2.00

+2:00

-1.00

-1:00

-1.00

-1:00

+1.50 mm

Gregorys Manual LX

-1.00 to -2.00

+1:00 to -2:00

+1.00 to 0.00

+1:00 to 0:00

+1.00 to 0.00

+1:00 to 0:00

+1.59 mm

LH

-1.00 +/- 1.00

-1:00 +/- 1:00 

+0.25 +/- 0.75

+0:15 +/- 0:45

+0.25 +/- 0.75

+0:15 +/- 0:45

0 +/- 1/8”

L34

-0.50 +/- 1.50

-0:30 +/- 1:30 

-0.25 +/- 0.75

-0:15 +/- 0:45

-0.25 +/- 0.75

-0:15 +/- 0:45

0 +/- 1/8”

A9X

+1.00 +/- 0.50

+1:00 +/- 0:30

-1.00 +/- 0.50

-1:00 +/- 0:30

-1.00 +/- 0.50

-1:00 +/- 0:30

3/16" +/- 1/16"

Gregorys Manual UC

+1.00 to +3.00

+1:00 to +3:00

-2.00 to 0.00

-2:00 to 0:00

-2.00 to 0.00

-2:00 to 0:00

0.00mm to +0.95 mm

UC/A9X

+2.00 +/- 0.30

+2:00 +/- 0:18

-1.00 +/- 0.30

-1:00 +/- 0:18

-1.00 +/- 0.30

-1:00 +/- 0:18

+1.50 mm

 

Differential

The A9X had a Salisbury diff. The upper control arms on the Salisbury diff are on a different angle to the LH and LX Torana diffs. To fit the Salisbury diff in the A9X GMH produced a patch section for the floor pan to change the angle of the upper control arm mounts and provide more room for the larger diff. The A9X also had taller bump stops welded to the housing. The L34 had a banjo diff which had extra baffles and the taller bump stops.
 

A9X Salisbury diff with taller bump stops

A9X Salisbury diff with taller bump stops

A9X floor patch to suit Salisbury diff.

L34 banjo housing with taller bump stops and baffles

L34 banjo housing with taller bump stops and baffles

L34 axles

 

Swaybar Options

 
Front Swaybar

1. Factory swaybar
2. Whiteline BHF37 24 mm rear mount (factory style)
3. Whiteline BHF35 24 mm front mount
4. K-MAC TFC4 24 mm front mount adjustable (Bathurst design)
5. Custom made adjustable knife blade. www.mrx.co.nz

Rear Swaybar
 
1. Factory LH/LX trailing arm mounted swaybar. This is the least effective of all swaybar designs.
2. Factory UC front mounted swaybar.
2. Whiteline BHR37 18 mm front mount (similar to UC)
3. Whiteline BHR35 18 mm trailing arm mount ( similar to LH/LX)
3. K-MAC TRC1 18/20 mm front mount (similar to UC)
4. K-MAC TRC4 18/20 mm rear mount adjustable (Bathurst design)
5. Custom made adjustable knife blade. www.mrx.co.nz
 

Whiteline BHF35 Front mount front swaybar

Whiteline BHF35 Front mount front swaybar

Whiteline BHF35 Front mount front swaybar

Whiteline BHF35 Front mount front swaybar

Whiteline BHR37 Front mount rear swaybar

Whiteline BHR37 Front mount rear swaybar

Whiteline BHR37 Front mount rear swaybar

K-MAC TFC4 Front mount adjustable front swaybar

K-MAC Front mount adjustable front swaybar. Picture by Rorym

K-MAC TRC4 rear mount adjustable rear swaybar

K-MAC TRC4 rear mount adjustable rear swaybar

K-MAC TRC4 rear mount adjustable rear swaybar

K-MAC TRC4 rear mount adjustable rear swaybar

K-MAC TRC4 rear mount adjustable rear swaybar

K-MAC TRC4 rear mount adjustable rear swaybar

K-MAC TRC4 rear mount adjustable rear swaybar. Plate welded to mount swaybar instead of using brackets.

K-MAC TRC1 front mount rear swaybar. K-MAC forgot to supply the u-bolt bushes.

K-MAC TRC1 front mount rear swaybar

K-MAC TRC1 front mount rear swaybar

Knife blade adjustable swaybar. Can be made adjustable from under the car or in the cabin for race applications.

Knife blade front swaybar on Clark Hopkins Hatch

Knife blade front swaybar on Clark Hopkins Hatch

Knife blade rear swaybar on Clark Hopkins Hatch

Knife blade rear swaybar on Clark Hopkins Hatch

Knife blade rear swaybar on Clark Hopkins Hatch

 

Home ] Accessory Drive ] Bonnet Hinges ] Cooling ] Calculators ] Conversion Parts ] Drivetrain ] Electric Windows ] Engine ] Engine Install ] Engine Mounts ] Fuel Tank ] Interior ] Movies ] Oil Pans ] Power Steering ] Seat Rails ] Specifications and NCOP ] Starter Motors ] [ Suspension ] Wipers ] Links ]